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["2018年度黄石工厂设备大修计划"]
["工厂","序号","机床名称","机床编号","存在问题和缺陷","申请修理理由","检修项目","责任部门","实施时间","是否委外","备注"]
["黄石工厂",1,"BTB组合机床","05/02-1","设备油水冷却机组冷凝器漏油，压机无法启动，","散热冷凝器漏点无法查找，压机无法启动。","补焊冷凝器漏点，压机修理","工程部","5月","是","加工"]
[null,2,"轴肩磨","06/01B-7","机床砂轮滑台，头架滑台，V型导轨面磨损严重，丝杆不同程度磨损，砂轮主轴铜瓦损坏。","导轨面钢性差，易磨损，丝杆进退，砂轮主轴轴瓦坏","更换砂轮主轴及滑台轴承，液压油箱外置减少水进入油箱","工程部","10月","是","加工"]
[null,3,"活塞精磨","09/05-1","机床加工零件组别不易控制，补偿机构不灵敏，实际补偿与操作不符","机床加工零件组别不易控制","磨床滑台补偿量精度恢复","工程部","5月","否","加工"]
[null,3,"外轴承抛光机","08/03-9","机床经常出现上砂轮摆不动现象及机床漏油严重","机床年久，电器控制元件为老式接触器老化严重及设备图纸不全，设备电器故障维修时间长","对电器控制系列进行改造及摆动油缸、机床漏油进行检修","工程部","8月","是","加工"]
[null,4,"气缸座组合机床","05/01-3","机床3B大滑台及导轨磨损，加工出来的气缸座缸面刀纹深（有台阶）","缸面平面度达不到工艺要求，修复滑台磨损精度，提升产品加工过程质量","更换导轨耐磨条及压板、修复滑台导轨磨损面精度","工程部","10月","是","加二车间"]
[null,5,"气缸座组合机床","05/02","机床2B动力头大滑台出现磨损，经常导致缸座螺钉孔出现攻丝不到位及断丝锥现象","修复滑台磨损精度，提高缸座螺钉孔攻丝的稳定性，降低因滑台不稳定导致丝锥的耗损，节约刀具成本","对磨损的滑台进行精度修复（1、2、3线各一台共3台滑台）","工程部","12月","是","加二车间"]
[null,7,"气缸座组合机床","05/06-1","机床3B滑台、滚珠丝杆及导轨出现不同程度的磨损，","机床加工出的缸座缸孔粗糙度（刀纹）经常不合格，设备稳定性差","更换直线导轨、滚珠丝杆、主轴轴承","工程部","3月","否","加二车间"]
[null,8,"气缸座组合机床","05/02-1","机床3B动力头的多轴头及攻丝主轴（含攻丝靠母）磨损，设备故障率高","因多轴头及攻丝主轴（含攻丝靠母）磨损，频繁出现加工工件攻丝不到位的质量问题","更换多轴头主轴及轴承、齿轮、攻丝主轴及靠母","工程部","5月","否","加二车间"]
[null,9,"气缸座组合机床","05/03-2","机床3B动力头的多轴头及攻丝主轴（含攻丝靠母）磨损，设备故障率高","因多轴头及攻丝主轴（含攻丝靠母）磨损，频繁出现加工工件攻丝不到位的质量问题","更换多轴头主轴及轴承、齿轮、攻丝主轴及靠母","工程部","6月","否","加二车间"]
[null,6,"空调风柜",null,"5号电脑程序系统不能运行设备不能工作。","设备不能正常工作","修改系统程序","工程部","3月","是","动力"]
[null,7,"空调风柜",null,"5号风柜除湿段冷凝器风阻大","除湿效果差。","冷凝器进行更换或改造","工程部","3月","是","动力"]
["黄石工厂",12,"空压机（中压）",null,"排气温度高、二、三级压力无法建立","二、三级压力无法建立，影响生产","一、二、三级更换密封环、轴封、导向环等","工程部","2月","否","动力"]
[null,8,"6吨锅炉",null,"烟温换热器，换热效果差","换热器内漏及换热效果差","换热器清洗及补漏（无法修复更换）","工程部","3月","是","动力"]
[null,9,"污水站厌氧池曝气管、填料",null,"厌氧池1、2池曝气管使用年长老化严重，影响正常的污水处理","管道破损严重，不能正常工作","更换曝气管、填料等","工程部","4月","是","动力"]
[null,10,"20m³空压机",null,"壳体冲压车间空压机达不到车间现有设备用气量","设新设备加多，供气量达不到要求","从艾博公司调拨一台20m³空压机到壳体冲压，设备搬迁安装","工程部","3月","是","动力"]
[null,11,"凸焊机","759-028  759-036    759-033              759-034 ","上述4台设备气缸使用年限长，导向等磨损严重，需进行大修，且759-028气缸密封件为异形密封件，现无法采购","保证设备正常生产，杜绝因气缸老化问题导致的维修及产品质量问题","设备气缸大修","工程部","12月","是","壳体"]
[null,12,"凸焊机","759-060","设备为双气缸设备，不能兼容生产球面下壳，设备利用率较低，同时增加线体换线次数","提高设备利用率，减少线体换线频次","将设备现有双气缸改为单气缸","工程部","6月","是","壳体"]
[null,13,"凸焊机","759-067           759-068 759-056","3台设备控制器、变压器维修频繁，影响生产","减少设备故障、提高生产效率","对上述两台设备控制器及变压器进行大修或更换","工程部","10月","是","壳体"]
[null,14,"630T冲床","E-5  E-6","平衡缸漏气、漏油，离合器传动机构改善优化","保证设备正常运行","设备维保，问题点修复","工程部","5月","是","壳体冲压"]
[null,20,"鹤立四柱拉伸机","C-13","上缸泄压工作台自动下滑，设备不回程、漏油","存在安全隐患","精度恢复","工程部","3月","否","壳体冲压"]
[null,21,"柴油叉车",null,"发动机故障","影响叉车正常运行","发动机大修","工程部","2月","否","壳体冲压"]
[null,22,"得力士四柱压力机","A-2","主体油缸漏油","主体油缸缸体内裂","采购更换油缸主缸体，进行更换","工程部","3月","否","壳体冲压"]
[null,15,"电动轴",null,"室内线多处电动轴磨损，报警多","周期对电动轴进行保养，更换磨损电动轴齿轮、传感器等配件，降低电动轴故障率，提高车间生产效率","周期保养、标定，更换磨损电动轴配件（齿轮、传感器等）","工程部","12月","是","装配"]
[null,24,"电瓶拖盘车","6台","在用电瓶拖盘车老化、磨损严重","更换老化、磨损电瓶拖盘车配件","更换电瓶拖盘车磨损配件","工程部","8月","否","装配"]
[null,25,"水检4-6线环焊线体",null,"水检4-6线环焊线体侧帮磨损严重","更换磨损线体侧帮","更换线体侧帮","工程部","3月","否","装配"]
[null,26,"油期线","955-005","阳极管过期","油漆2期阳极管周期更换","更换阳极管","工程部","3月","否","装配"]
[null,27,"油期线","1、2期","绝缘套破损","绝缘套破损较多，严重影响压机外观","更换绝缘套组件（螺杆、螺母，绝缘片、绝缘套、部分碳刷）","工程部","3月","否","装配"]
["黄石工厂",28,"水检1、2期油漆线","955-001、005","炉内、外驱动转盘轴承磨损严重，导致输送驱动不同步，链条经常拥在一起，故障率高","转盘、轴承磨损更换，恢复出厂功能","更换磨损驱动转盘、轴承","工程部","8月","否","装配"]
[null,29,"2期油漆线",null,"2期油漆线故障率高","油漆线导轨、链轮磨损严重","采购更换链条、链轮、部分导轨","工程部","10月","否","装配"]
[null,16,"测长仪","571-287","经黄石所计量所检定设备测长仪精度受损","精度受损影响测试","设备精度进行恢复","工程部","8月","是","品质"]
[null,17,"轮廓仪","571-289","频繁死机（经常不能正常退出软件程序；电脑常常不能正常关机）","影响工作效率","升级系统","工程部","8月","是","品质"]
[null,18,"影像仪","571-290","频繁死机","影响工作效率","升级系统","工程部","8月","是","品质"]
[null,19,"蔡司三坐标","571-291","经黄石所计量所检定设备测长仪精度受损","精度受损影响测试","三轴精度恢复","工程部","10月","是","品质"]
[null,20,"红外碳硫仪","571-340","严重漏粉尘，测试值不稳","影响使用寿命，精度受损影响测试，","不要漏粉尘，设备精度进行恢复","工程部","4月","是","品质"]
[null,21,"紫外分光光度计","571-385","移动池只能移动4个有异响，测试值异常","无法测试","移动池，测试值","工程部","5月","是","品质"]
[null,22,"量热计","571-241","设备老化，测量精度变差，重复性较差","影响测试结果","恢复测量精度","工程部","8月","是","品质"]
[null,23,"圆度仪",null,"设备主机老化",null,"主机升级","工程部","11月","是","品质"]
[null,24,"叉车","301/302/ 304/307","发动机烧机油，线路、液压系统老化","烧机油，线路、液压系统老化，漏油","大修发动机，更换液压系统密封、管路，线路检查","工程部","10月","是","计划物流"]
[{"$nulls":6},"黄金山基地小计："]